PLASTOLOGY - Solutions

for Plastics and Rubber Industry

Plastology is an engineering company specialised in selecting and
supplying Italian technologies for thermoplastics and elastomers processing

PLASTOLOGY - Solutions

for Plastics and Rubber Industry

Plastology is an engineering company specialised in selecting and
supplying Italian technologies for thermoplastics and elastomers processing

PLASTOLOGY - Solutions

for Plastics and Rubber Industry

Plastology is an engineering company specialised in selecting and
supplying Italian technologies for thermoplastics and elastomers processing

PLASTOLOGY - Solutions

for Plastics and Rubber Industry

Plastology is an engineering company specialised in selecting and
supplying Italian technologies for thermoplastics and elastomers processing

PLASTOLOGY - Solutions

for Plastics and Rubber Industry

Plastology is an engineering company specialised in selecting and
supplying Italian technologies for thermoplastics and elastomers processing

PLASTOLOGY - Solutions

for Plastics and Rubber Industry

Plastology is an engineering company specialised in selecting and
supplying Italian technologies for thermoplastics and elastomers processing

title icon
The importance of the choice

Masterbatches production

THE CONCEPT OF MASTERBATCH ENCOMPASSES AN EXTREMELY WIDE FAMILY OF POLYMER-BASED CONCENTRATES, BEING THEM RELATED TO COLOURS, ADDITIVES OR FILLERS.

The components, of organic or inorganic origin, added to the matrix share the characteristic of existing in the form of agglomerates. A high-quality Masterbatch implies their dispersion in aggregates, with dimensions the most homogeneous as possible and a correct distribution inside the polymer.

The dimensional reduction and homogenization are obtained through the effect of a mechanism of intrusion/erosion created by high shear fields and elongational rate during the working phase. With such flow fields, it is absolutely necessary to avoid the compaction of the dispersed phase, which can occur during the process and causes the re-formation of agglomerates.Each substance to be additivated at the matrix differs and can therefore require a different process.This can be achieved in several ways with the co-rotating twin-screw extruder.

All extruders can produce Masterbatch. Taking advance of the decennial experience at MARIS, it is possible to diversify their use by exploiting their geometry in function of the materials to process.

Each substance to be additivated at the matrix differs and can therefore require a different process. This can be achieved in several ways with the co-rotating twin-screw extruder. Considering the different requirements of the materials to be processed, the Masterbatch can be improved by means of various methods, the most efficacious being the change in the geometry of the screw channel. This can be accomplished using special elements, but also by means of a suitable D/d.

title icon
Masterbatches poduction

Feeding Layout

For the production of Masterbatches it is fundamental to define the most suitable feeding layout. The decision ultimately depends on the level of investment, but also on the quality required.

Raw materials discontinuous pre-mixing: solution aimed at reducing the engineering costs or to produce, on the same equipment, a number of different formulations

Continuous pre-mixin  solution which exploits a single feeding point on the extruder. It is suggested to produce large quantities of material, with a limited number of formulations, while maintaining the quality of the batch mixing.

solution that is economically more expensive, but unquestionably more advantageous in terms of output and, in a number of cases, also in terms of quality.It is preferable when the equipment is operated exclusively for a single class of products

Extruder D/d 1.55

when the formulation or the type of pigments requires a high shear-rate or when it is difficult to obtain a good dispersion due to the low quality of pigments.

Extruder D/d 1.65

Medium Shear-Rate for high-quality pigments or when it is acceptable at a low dispersion level.

Extruder D/d 1.78

when the formulation or the type of pigment requires delicate processing. It is also possible to use these machines when the concentration of the dispersed phase is high or low bulk density